新闻中心

纺织印染业迎来绿色生机 新技术开启“环保革命”

【摘要】:
近年来,我国针对污染大户——印染行业的整治从未间断。作为传统工业典型代表之一的纺织印染业,不仅面临环保高压、企业成本上升,且由于设备工艺落后、环境污染严重等问题,已经走到了必须进行产业革新的临界点。  当前,如何既能节约成本又能实现生态环保,成了众多印染企业亟待攻克的难题。  今年初,国内首家生态光电智能印染厂正式投产。这家名为苏州迪利安环保科技有限公司的工厂坐落于江苏苏州市吴江区风景名胜太湖之畔

近年来,我国针对污染大户——印染行业的整治从未间断。作为传统工业典型代表之一的纺织印染业,不仅面临环保高压、企业成本上升,且由于设备工艺落后、环境污染严重等问题,已经走到了必须进行产业革新的临界点。

  当前,如何既能节约成本又能实现生态环保,成了众多印染企业亟待攻克的难题。

  今年初,国内首家生态光电智能印染厂正式投产。这家名为苏州迪利安环保科技有限公司的工厂坐落于江苏苏州市吴江区风景名胜太湖之畔。众所周知,太湖流域是我国重点生态保护区,国家严令太湖10公里范围内不得有任何污染企业存在。究竟是怎样的生态环保技术能让印染企业在风景区范围内投产?不妨跟着记者去看一看。

  传统技术亟待革新

  传统缸染技术导致织物印染成为高污染产业,新技术为行业带来曙光

  苏州吴江区的纺织印染业历史悠久,是我国著名的纺织印染行业集聚区,是中国著名的4大纺织基地之一,仅盛泽镇就拥有纺织企业5000余家,年产各类布匹上百亿米。曾几何时,纺织印染行业在创造大量财富的同时,也带来了严重的环境污染。

  纺织印染行业沿袭2000余年的传统缸染技术采用液态水来完成染色过程,俗称“洗大池”。据测算,一家小规模印染厂1天至少要产生2000吨左右废水和10吨左右废泥。为还太湖一湖清水,当地各级政府部门频出重拳治理污染,近年来,一批批中小印染企业被关停。

  我国是全球纺织品生产大国——在2016年约4万亿元的营业收入中,纺织品印染业达3800亿元,产量占全球的80%以上。据统计,我国每年染布总量在533亿米以上,每染100米布就会产生3吨到5吨废水——1年排放的废水约21亿吨,相当于150个杭州西湖的储水量。长期以来,相关政府部门与企业一起,耗费巨资对印染业的污染问题开展整治,但始终没有在源头上获得根本性解决。

  “能在美丽的太湖之畔投产,足以证明生态光电智能印染系统技术的环保可靠性。”在迪利安公司办公室,公司负责人指着不远处的太湖告诉记者,这里距离太湖不足5公里,处于国家严控范围之内。企业之所以能顺利投产,原因是他们没有锅炉,真正做到了废水废气“零排放”。生态光电智能印染系统技术让盛泽镇的印染企业看到了新的生机。

  新技术开启“环保革命”

  绿色生态光电智能印染系统技术真正做到了生产高效、零排放

  据苏州迪利安环保科技公司董事长、生态光电智能印染系统技术发明人邱继中介绍,从2010年起,迪利安针对传统缸染工艺污染大、耗能高、效率低的特点开展科技攻关,历经8年自主创新,终于自主研发出DLN绿色生态光电智能印染系统技术,成功改变了沿袭2800年的采用缸染布的传统工艺。邱继中说:“这是纺织品印染产业一场废水‘零排放’‘环保革命’的开始。我相信,占全国工业废水排放总量约10%的印染废水有望得到根本治理。”

  邱继中介绍,生态光电智能印染系统技术的核心是运用一种新型染料和光电技术,并配合一种瞬间上色的工艺,彻底颠覆了传统缸染工艺——不需要水印染及清洗、不需要传统排废(污)水处理、不需要锅炉热气供应,全过程实现了废水、废气、硫化物“零排放”的环保生产。目前,生态光电智能印染系统技术已经获得了多项国家专利证书。

  迪利安公司目前拥有3条生态智能印染生产线。记者走进生产车间,看见一大卷白胚布在生产线上经过滚筒、染料槽后瞬间均匀着色,随后被送入轧车经特殊工艺流程挤压,再进入温度可实现智能调控、最高温度可达245摄氏度的高温烘箱中烘干定型。数分钟后,色泽均匀艳丽的红色布匹源源不断地从烘箱另一端输出。与一般传统印染厂相比,迪利安的生产现场全然没有污水横流、蒸汽漫天、异味刺鼻等污染情况。而且,每条生产线仅需要4名员工操控管理,现场井然有序、生产效率极高。

  邱继中表示,他们印染的数百万米各类成品布经权威机构(SGS/BV/ITTC等)多次测试,色牢度、色差度、化学助剂安全性等各项质量指标均达到国家和欧盟标准。迪利安公司已经成为当地生态环境保护中的明星示范企业。生态光电印染系统的诞生,给当地印染业改造带来新的生机。

  经济生态效益显著

  生态光电智能印染系统技术如果在纺织印染业全面推广,效益不可估量

  据介绍,在同样的生产时间内,一条生态智能印染生产线比传统缸染工艺流程生产成本降低25%、人工节省50%、占地面积减少80%。传统印染企业8只染缸每天只能生产约8000米布,而采用全新工艺的生产线日产量可以提高8倍,达7.2万米。每条生产线的生产能力相当于传统工艺的8只染缸、1台定型机和日处理千吨废水的设备。按照此标准计算,生态光电智能印染系统技术如果在吴江区纺织印染行业中得到全面推广应用,每年将可为当地创造直接经济效益超过上千亿元,而间接带来的各种生态效益更是不可估量。

  当今世界,科技创新的大趋势正在迅猛冲击和改变着我们的社会和经济生活。作为推进我国制造强国战略的重要举措,智能制造是建设纺织强国,实现科技、时尚、绿色纺织新定位的重要路径。邱继中表示,迪利安公司将继续运用科技创新驱动,强化标准支撑,实现纺织染色全流程数字化、自动化、智能化,助力中国纺织工业智能制造;并以智能车间为突破口,形成数字化驱动工厂,培育智能制造生态,以消除印染产业废水污染为己任。

>
>
纺织印染业迎来绿色生机 新技术开启“环保革命”

这是图片名称这是图片名称

1
/1

生产设备

[{"atlasImg":{"id":29,"tenantId":null,"version":null,"appId":null,"viewType":null,"sourceApp":null,"useViewType":false,"authData":null,"jsAuthority":null,"atlasId":1,"title":"","des":"","coverFlag":true,"imgUrl":"/repository/image/10Ecf9mXQnqXPPFHzqrXEQ.jpg_{i}xaf.jpg?k=1589362903000","thumbUrl":"/repository/image/10Ecf9mXQnqXPPFHzqrXEQ.jpg_{2i}xa.jpg?k=1589362903000","linkUrl":"","openType":true,"showOrder":1,"imgId":6,"thumbId":6},"bigWidth":700,"bigHeight":520,"smallWidth":135,"smallHeight":135,"srcImgUrl":"/repository/image/10Ecf9mXQnqXPPFHzqrXEQ.jpg?k=1589362903000","srcThumbImgUrl":"/repository/image/10Ecf9mXQnqXPPFHzqrXEQ.jpg?k=1589362903000"},{"atlasImg":{"id":30,"tenantId":null,"version":null,"appId":null,"viewType":null,"sourceApp":null,"useViewType":false,"authData":null,"jsAuthority":null,"atlasId":1,"title":"","des":"","coverFlag":false,"imgUrl":"/repository/image/sGWajnVTRtGOa30h04SjNA.jpg_{i}xaf.jpg?k=1589362903000","thumbUrl":"/repository/image/sGWajnVTRtGOa30h04SjNA.jpg_{2i}xa.jpg?k=1589362903000","linkUrl":"","openType":true,"showOrder":2,"imgId":8,"thumbId":8},"bigWidth":600,"bigHeight":450,"smallWidth":135,"smallHeight":135,"srcImgUrl":"/repository/image/sGWajnVTRtGOa30h04SjNA.jpg?k=1589362903000","srcThumbImgUrl":"/repository/image/sGWajnVTRtGOa30h04SjNA.jpg?k=1589362903000"},{"atlasImg":{"id":31,"tenantId":null,"version":null,"appId":null,"viewType":null,"sourceApp":null,"useViewType":false,"authData":null,"jsAuthority":null,"atlasId":1,"title":"","des":"","coverFlag":false,"imgUrl":"/repository/image/xQjPek2tSQeO8Pa6D6bNvA.jpg_{i}xaf.jpg?k=1589362903000","thumbUrl":"/repository/image/xQjPek2tSQeO8Pa6D6bNvA.jpg_{2i}xa.jpg?k=1589362903000","linkUrl":"","openType":true,"showOrder":3,"imgId":9,"thumbId":9},"bigWidth":800,"bigHeight":532,"smallWidth":135,"smallHeight":135,"srcImgUrl":"/repository/image/xQjPek2tSQeO8Pa6D6bNvA.jpg?k=1589362903000","srcThumbImgUrl":"/repository/image/xQjPek2tSQeO8Pa6D6bNvA.jpg?k=1589362903000"},{"atlasImg":{"id":32,"tenantId":null,"version":null,"appId":null,"viewType":null,"sourceApp":null,"useViewType":false,"authData":null,"jsAuthority":null,"atlasId":1,"title":"","des":"","coverFlag":false,"imgUrl":"/repository/image/SRdNGlygTQKU09E36IC1Mw.jpg_{i}xaf.jpg?k=1589362903000","thumbUrl":"/repository/image/SRdNGlygTQKU09E36IC1Mw.jpg_{2i}xa.jpg?k=1589362903000","linkUrl":"","openType":true,"showOrder":4,"imgId":11,"thumbId":11},"bigWidth":567,"bigHeight":385,"smallWidth":135,"smallHeight":135,"srcImgUrl":"/repository/image/SRdNGlygTQKU09E36IC1Mw.jpg?k=1589362903000","srcThumbImgUrl":"/repository/image/SRdNGlygTQKU09E36IC1Mw.jpg?k=1589362903000"},{"atlasImg":{"id":33,"tenantId":null,"version":null,"appId":null,"viewType":null,"sourceApp":null,"useViewType":false,"authData":null,"jsAuthority":null,"atlasId":1,"title":"","des":"","coverFlag":false,"imgUrl":"/repository/image/Rx4Q4mzyQi23rPv-7NW4ig.jpg_{i}xaf.jpg?k=1589362903000","thumbUrl":"/repository/image/Rx4Q4mzyQi23rPv-7NW4ig.jpg_{2i}xa.jpg?k=1589362903000","linkUrl":"","openType":true,"showOrder":5,"imgId":12,"thumbId":12},"bigWidth":680,"bigHeight":510,"smallWidth":135,"smallHeight":135,"srcImgUrl":"/repository/image/Rx4Q4mzyQi23rPv-7NW4ig.jpg?k=1589362903000","srcThumbImgUrl":"/repository/image/Rx4Q4mzyQi23rPv-7NW4ig.jpg?k=1589362903000"},{"atlasImg":{"id":34,"tenantId":null,"version":null,"appId":null,"viewType":null,"sourceApp":null,"useViewType":false,"authData":null,"jsAuthority":null,"atlasId":1,"title":"","des":"","coverFlag":false,"imgUrl":"/repository/image/eWB6-tLJQxuecYb1x1Qb8Q.jpg_{i}xaf.jpg?k=1589362903000","thumbUrl":"/repository/image/eWB6-tLJQxuecYb1x1Qb8Q.jpg_{2i}xa.jpg?k=1589362903000","linkUrl":"","openType":true,"showOrder":6,"imgId":53,"thumbId":53},"bigWidth":700,"bigHeight":525,"smallWidth":135,"smallHeight":135,"srcImgUrl":"/repository/image/eWB6-tLJQxuecYb1x1Qb8Q.jpg?k=1589362903000","srcThumbImgUrl":"/repository/image/eWB6-tLJQxuecYb1x1Qb8Q.jpg?k=1589362903000"},{"atlasImg":{"id":35,"tenantId":null,"version":null,"appId":null,"viewType":null,"sourceApp":null,"useViewType":false,"authData":null,"jsAuthority":null,"atlasId":1,"title":"","des":"","coverFlag":false,"imgUrl":"/repository/image/A2AuU-x6RDWy72RjZBfuaw.jpg_{i}xaf.jpg?k=1589362903000","thumbUrl":"/repository/image/A2AuU-x6RDWy72RjZBfuaw.jpg_{2i}xa.jpg?k=1589362903000","linkUrl":"","openType":true,"showOrder":7,"imgId":54,"thumbId":54},"bigWidth":700,"bigHeight":525,"smallWidth":135,"smallHeight":135,"srcImgUrl":"/repository/image/A2AuU-x6RDWy72RjZBfuaw.jpg?k=1589362903000","srcThumbImgUrl":"/repository/image/A2AuU-x6RDWy72RjZBfuaw.jpg?k=1589362903000"},{"atlasImg":{"id":36,"tenantId":null,"version":null,"appId":null,"viewType":null,"sourceApp":null,"useViewType":false,"authData":null,"jsAuthority":null,"atlasId":1,"title":"","des":"","coverFlag":false,"imgUrl":"/repository/image/FVVitd5BRB6PsRqBLtqkRg.jpg_{i}xaf.jpg?k=1589362903000","thumbUrl":"/repository/image/FVVitd5BRB6PsRqBLtqkRg.jpg_{2i}xa.jpg?k=1589362903000","linkUrl":"","openType":true,"showOrder":8,"imgId":55,"thumbId":55},"bigWidth":700,"bigHeight":525,"smallWidth":135,"smallHeight":135,"srcImgUrl":"/repository/image/FVVitd5BRB6PsRqBLtqkRg.jpg?k=1589362903000","srcThumbImgUrl":"/repository/image/FVVitd5BRB6PsRqBLtqkRg.jpg?k=1589362903000"},{"atlasImg":{"id":37,"tenantId":null,"version":null,"appId":null,"viewType":null,"sourceApp":null,"useViewType":false,"authData":null,"jsAuthority":null,"atlasId":1,"title":"","des":"","coverFlag":false,"imgUrl":"/repository/image/U6ntHnTrTIeJMNn2LxtXgg.jpg_{i}xaf.jpg?k=1589362903000","thumbUrl":"/repository/image/U6ntHnTrTIeJMNn2LxtXgg.jpg_{2i}xa.jpg?k=1589362903000","linkUrl":"","openType":true,"showOrder":9,"imgId":56,"thumbId":56},"bigWidth":700,"bigHeight":525,"smallWidth":135,"smallHeight":135,"srcImgUrl":"/repository/image/U6ntHnTrTIeJMNn2LxtXgg.jpg?k=1589362903000","srcThumbImgUrl":"/repository/image/U6ntHnTrTIeJMNn2LxtXgg.jpg?k=1589362903000"},{"atlasImg":{"id":38,"tenantId":null,"version":null,"appId":null,"viewType":null,"sourceApp":null,"useViewType":false,"authData":null,"jsAuthority":null,"atlasId":1,"title":"","des":"","coverFlag":false,"imgUrl":"/repository/image/Sm-kUYKvTUmjJyCtBZZp2w.jpg_{i}xaf.jpg?k=1589362903000","thumbUrl":"/repository/image/Sm-kUYKvTUmjJyCtBZZp2w.jpg_{2i}xa.jpg?k=1589362903000","linkUrl":"","openType":true,"showOrder":10,"imgId":57,"thumbId":57},"bigWidth":700,"bigHeight":525,"smallWidth":135,"smallHeight":135,"srcImgUrl":"/repository/image/Sm-kUYKvTUmjJyCtBZZp2w.jpg?k=1589362903000","srcThumbImgUrl":"/repository/image/Sm-kUYKvTUmjJyCtBZZp2w.jpg?k=1589362903000"},{"atlasImg":{"id":39,"tenantId":null,"version":null,"appId":null,"viewType":null,"sourceApp":null,"useViewType":false,"authData":null,"jsAuthority":null,"atlasId":1,"title":"","des":"","coverFlag":false,"imgUrl":"/repository/image/zSB3J2-6ROehM_vPyxgsPw.jpg_{i}xaf.jpg?k=1589362903000","thumbUrl":"/repository/image/zSB3J2-6ROehM_vPyxgsPw.jpg_{2i}xa.jpg?k=1589362903000","linkUrl":"","openType":true,"showOrder":11,"imgId":58,"thumbId":58},"bigWidth":700,"bigHeight":525,"smallWidth":135,"smallHeight":135,"srcImgUrl":"/repository/image/zSB3J2-6ROehM_vPyxgsPw.jpg?k=1589362903000","srcThumbImgUrl":"/repository/image/zSB3J2-6ROehM_vPyxgsPw.jpg?k=1589362903000"},{"atlasImg":{"id":40,"tenantId":null,"version":null,"appId":null,"viewType":null,"sourceApp":null,"useViewType":false,"authData":null,"jsAuthority":null,"atlasId":1,"title":"","des":"","coverFlag":false,"imgUrl":"/repository/image/kNbt6cw7TnCInD6D9jQCjw.jpg_{i}xaf.jpg?k=1589362903000","thumbUrl":"/repository/image/kNbt6cw7TnCInD6D9jQCjw.jpg_{2i}xa.jpg?k=1589362903000","linkUrl":"","openType":true,"showOrder":12,"imgId":59,"thumbId":59},"bigWidth":700,"bigHeight":525,"smallWidth":135,"smallHeight":135,"srcImgUrl":"/repository/image/kNbt6cw7TnCInD6D9jQCjw.jpg?k=1589362903000","srcThumbImgUrl":"/repository/image/kNbt6cw7TnCInD6D9jQCjw.jpg?k=1589362903000"},{"atlasImg":{"id":41,"tenantId":null,"version":null,"appId":null,"viewType":null,"sourceApp":null,"useViewType":false,"authData":null,"jsAuthority":null,"atlasId":1,"title":"","des":"","coverFlag":false,"imgUrl":"/repository/image/pOrl2cuBS82cJYyr24UWww.jpg_{i}xaf.jpg?k=1589362903000","thumbUrl":"/repository/image/pOrl2cuBS82cJYyr24UWww.jpg_{2i}xa.jpg?k=1589362903000","linkUrl":"","openType":true,"showOrder":13,"imgId":60,"thumbId":60},"bigWidth":700,"bigHeight":525,"smallWidth":135,"smallHeight":135,"srcImgUrl":"/repository/image/pOrl2cuBS82cJYyr24UWww.jpg?k=1589362903000","srcThumbImgUrl":"/repository/image/pOrl2cuBS82cJYyr24UWww.jpg?k=1589362903000"},{"atlasImg":{"id":42,"tenantId":null,"version":null,"appId":null,"viewType":null,"sourceApp":null,"useViewType":false,"authData":null,"jsAuthority":null,"atlasId":1,"title":"","des":"","coverFlag":false,"imgUrl":"/repository/image/ibn0rXtFTeil2putxUeNZQ.jpg_{i}xaf.jpg?k=1589362903000","thumbUrl":"/repository/image/ibn0rXtFTeil2putxUeNZQ.jpg_{2i}xa.jpg?k=1589362903000","linkUrl":"","openType":true,"showOrder":14,"imgId":61,"thumbId":61},"bigWidth":700,"bigHeight":525,"smallWidth":135,"smallHeight":135,"srcImgUrl":"/repository/image/ibn0rXtFTeil2putxUeNZQ.jpg?k=1589362903000","srcThumbImgUrl":"/repository/image/ibn0rXtFTeil2putxUeNZQ.jpg?k=1589362903000"}]
/atlas/1/
""
"点击查看原图"
true true true true true true false 图册详情 true 70 true yyyy/MM/dd true e_box-000 true false all 1 true e_AtlasArticleBox-001 true e_articles-001 false true true 4 false true true true e_icon-000 e_icon-000 false false e_ListImgTitle-001 e_MinorLink-001 input 2.5 false 3 e_box-000 true 0 true false true true _blank true 1s_pAnGs003 24 e_image-000 1s_pAnGs001 true true true true e_box-000 false e_box-000 225x225 1 atlas_detail-15196276303965047 e_PreBtn-001 225 e_MatteBox-000 24 true true TitleAll 1s_sbxGs002 图册详情 false 1s_sbxGs001 e_NextBtn-001 1s_sharesGs001 1 24 e_btn-000 true true false e_box-000 e_box-000 false true {"type":"","content":{"id":"","text":""},"target":"_blank"} e_ContentMajorStyleBox-001 true false e_MinorLink-001 e_box-000 e_AtlasRelationImg-001 true e_AtlasBox-001 true e_PositionBox-001 false false false false false e_MoreBtn-001 true true false false false true 2 true false true false e_box-000 true e_image-001 e_box-000 false 4x3 true true e_box-000 5 0 true 0 true true 4x3 true e_ArticleHline-001 true site:atlas/atlas_detail-19 More e_ImgSummary-001 false true true e_box-000 e_PageNum-001 false true true false true 1s_kwdsGs001 0 e_box-000 e_IconSwitchBtn-002 e_IconSwitchBtn-002 60 true true e_link-001 true atlas_detail-04 true 1 true 6 true true true true false top true c_atlas_detail-04001 atlasId;currentPage;atlasCateId false atlasDetail_imgs 225 true hidden true _blank true true true true e_MatteBox-001 e_icon-000 true 4 true 2 1 false e_num-002fsaggasf true true e_image-000 e_box-000 e_loading-001 false false true true e_box-000 60 true false 24 100 true 70 true 1 false true 1 1s_styleName0005 1s_styleName0002 HH:mm:ss 1s_styleName0003
29 1
30 2
31 3
32 4
33 5
34 6
35 7
36 8
37 9
38 10
39 11
40 12
41 13
42 14

厂房设备 

优质包复丝,假捻丝生产厂家,我们有优质的产品,优质的服务,专业的生产设备,请放心选购。

手机号码::13957502362

电话 : 0575-85652780/0575-85642652

联系地址:浙江省绍兴市柯桥区安昌镇工业区齐大公路8号

联系邮箱:zgglbfs@163.com
联系微信:13957502362

 版权所有:绍兴柯桥顺利包复丝有限公司  浙ICP备15045086号   站建设:中企动力 绍兴